Insulator

Your Professional Insulator Supplier

 

Hebei Yueyang Electric Power Technology Co., Ltd. belongs to Beijing Beikai Zhongdian Group (established in 2005). It is a manufacturer of high and low voltage electrical equipment that integrates R&D, production, and sales. The company's main products include isolation switches, switchgear, vacuum circuit breakers, transformers, Drop Out Fuse, lightning arresters, and other series of products, which are widely used in ports, rail transportation, new energy, power systems, and infrastructure construction. These products are exported to over 60 countries and regions worldwide

 
 
Why Choose Us

Sales Market

The company has over 20 years of experience in the high and low voltage electrical industry, and its products have been sold to multiple countries and regions such as Europe, Africa, Southeast Asia, and the Middle East.

Production Equipment

Our company is equipped with 20 lathes, 10 universal cleaning machines, 8 drilling and washing machines, 5 punching machines, 9 experimental benches, 5 detectors, etc., to provide a guarantee for the high-precision production of products.

Our Certification

The company has passed the ISO9001 series system certification.

 

Focus on Product Innovation

In order to comply with the development trend of the international market, the company continuously adheres to product innovation and technological innovation.

 

Specification

 

Nominal Voltage

10kV

Creepage Distance

178mm

Dry Arcing Distance

114mm

Cantilever Failing Load

11.1kN

Power Frequency Dry Flashover Voltage

55kV

Power Frequency Wet Flashover Voltage

30kV

Radio Influence Voltage

 

Test Voltage to Ground

10kV

Maximum RIV at 1000kHz

5500/50µV

Net Weight

1.12kg

 

 

Parameter

 

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Size

 

productcate-583-148

 

Porcelain Strain Insulator

Advantages of Insulator

High Mechanical Strength

Insulators have good mechanical strength, can be in the harsh natural environment (such as wind, snowstorm) and the conductor's own gravity pull as well as due to temperature changes in the thermal expansion and contraction of stress to maintain a stable structure, firmly support the conductor, to ensure that the transmission line will not be interrupted by mechanical factors and failures. The structure of the wire will remain stable under the effect of gravity pulling and temperature change, thermal expansion and contraction stress.


Good Dirt Resistance

Long-term exposure to the outdoor insulator surface will gradually accumulate dust, salt and other pollutants, but high quality insulators can resist these pollutants to a certain extent on the erosion of its insulating properties. In addition, organic composite insulators are water repellent and can effectively prevent dirt flash.

 

Good Resistance To Electric Arc And Vibration

After the glass insulator suffers lightning burns, the new surface is still a smooth vitreous body with a toughened internal stress protection layer, so it still retains sufficient insulating ability and mechanical strength. There is no attenuation of the electromechanical performance in the case of multi-conductor dancing.

High stability and long service life

 

Insulators have high stability and long service life. For example, the glass insulator after 35 years of operation, its electromechanical properties and factory basically the same, no aging phenomenon.

Good self-cleaning performance

 

Glass insulators are not easy to accumulate dirt and are easy to clean, rinsed cleaner after rain, reducing maintenance work.

Large main capacitance and uniform voltage distribution

Glass insulators have large main capacitance and uniform voltage distribution, which is conducive to reducing the voltage carried by the insulators near the wire side and the ground side, reducing radio interference, lowering corona loss and prolonging service life.

Good environmental protection

 

Ceramic insulators are made of natural materials that have good environmental protection and can be stored with other waste or used as recycled materials.

 

Types of Insulator

 

Pin insulator
This kind of insulator is used in distribution systems. The voltage capacity of this insulator is 11kV. It is designed with a high mechanical strength material. These are connected in vertical as well as horizontal positions. The construction of this insulator is simple and needs less maintenance as compared with other types.

 
 

Suspension insulator
This also called disc insulator and the designing of these insulators can be done using materials like porcelain or glass. The voltage capacity of suspension insulator ranges from 11 kV to 765 kV. It is used in overhead transmission lines by providing more flexibility. It uses various discs based on the level of voltage. It is connected by using the steel tower so it needs more height to support all the discs.

 
 

Strain insulator
This is similar to suspension type insulators because it is used in an overhead transmission system but its specifications and working are somewhat different. The voltage capacity of the strain insulator is 33kV. Mostly in the transmission line, it is placed in bend otherwise arm place.

 
 

Shackle insulator
These insulators are small in size, used in overhead distribution systems. The connection of this insulator can be done by using a metallic strip. The voltage capacity of this insulator is 33 kV and works in the positions of bend or circular turn. At present, these insulators are used as strain insulators but they are used in less voltage distribution lines. Shackle insulators are used in a vertical position or horizontal position. These are connected to the pole using bolt otherwise cross arm.

 
 

Post-insulator
These insulators are used in the substations because it is appropriate for different voltage levels. It is arranged in a vertical position and protects transformers, switchgear and other connecting devices. The mechanical strength of these insulators is strong.

 
 

Stay insulator
These insulators are rectangular, used in the distribution lines. These are available in small size when compared with other types. The arrangement of these insulators can be done among the line conductor & earth. These insulators work like protecting devices that protect from sudden faults otherwise voltage change happens suddenly.

 
 

Disc insulator
The disc insulators provide a cost-effective solution for medium & low polluted environments and these are designed with high-grade raw materials. These insulators are well-known in the broad market because they are mostly used in transmission & distribution lines. The applications of these insulators include transmission lines, industrial & commercial because they have high efficient features like less corrosion, robust design; it supports conductors, used for insulation in cables and electrical wiring and maintains high voltage within high loads.

 
The Function Of The Insulator
1

Isolation of electrical conductors and equipment

Insulators can effectively isolate electrical conductors and equipment, so as to avoid damaging effects of current on metal materials inside the equipment.

2

Transmission of electrical signals

The insulator can effectively transmit electrical signals and is not affected by external interference, so as to ensure the accurate transmission of electrical signals.

3

Protect the safety of the equipment

When the equipment fails, the insulator can effectively isolate the fault signal to protect the safety of the equipment.

4

Prevent arc failure

Insulators can effectively prevent arc failure and avoid power system failure.

 

Properties of Insulator

• They have very high electrical resistivity thereby they resist the flow of current in electronic devices and prevent any current leakage.
• They have high thermal resistance meaning they maintain the temperature and other parameters of the circuit by preserving the thermal state in circuits.
• They have high mechanical strength. This property is used to talk about how much mechanical stress can they tolerate without breaking. The strength can be designed depending on the use of an insulator.
• They have high dielectric strength which helps them store electrical energy. They also have low permittivity.
• They are often mechanically strong devices with high strength.
• A rise in temperature can cause variations in the electrical properties of the insulator thereby we need to test resistors.

Porcelain Shackle Insulator
 

Our Certificate

 

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Our Services
 

Pre sale service

a. Make technical solution
b. Send quotation, technical data sheet and drawing
c. Prepare power transmission plan, testing plan and shipment plan

 

 

 

In sale service

a. Supervise the manufacturing schedule totally in accordance with the plan
b. Send photos to customer during every manufacturing process(hold point)
c. Inform the customer one week before testing.
d. Quick response within 12 hours any time.

FAQ

Q: What is the function of an insulator?

A: An insulator is one kind of material where the internal electric charge of this does not run freely; insufficient electric current will run through it in the power of an electric field.

Q: What are the types of insulators are used in overhead transmission lines?

A: They are pin, suspension, strain, shackle, and stay.

Q: What are the examples of an insulator?

A: They are paper, plastics, rubber, Styrofoam, glass & dry air

Q: What is insulation breakdown?

A: Once breakdown voltage is applied to insulator then it will become conductive so this is known as insulation breakdown.

Q: What kind of certificate do you have ?

A: CE,TSE,ROHS,ISO9001 and so on

Q: Whether can produce as my require?

A: Yes, we can make the products as different’s special require

Q: How about the transport?

A: We usually reansport by EXPRESS,such as DHL,TNT,FEDEXEMS for small order
Transport by sea ,by air or by train for huge quantity.

Q: What’s the delivery time?

A: Sample order in stock. and 5-10days for bulk production

Q: How about the warranty and after-sales service?

A: Normally, the warranty for the product is one year, warmly reception with the calling, visiting and letters, and give the best answers and solution in time from the customers for the technical problem.

Q: Is OEM/ODM available?

A: Yes, it is! Our products can be Customized. We have design and engineer teams,we can customize products according to customers' drawing or requirements.

Q: How is the delivery time?

A: It depends your order quantity and it normally takes about 15-20 days.

Q: Why do insulators come in so many shapes?

A: Insulators were developed over the course of more than 100 years, for a variety of applications including telegraph, telephone, and electric power distribution. Many shapes evolved to hold the line wire more efficiently or to increase the insulating ability. Larger insulators were developed to meet changing needs as larger heavier wires or higher and higher line voltages were used. In addition, some insulator shapes were designed for special applications. Many insulator companies would patent special shapes, designs or other attributes, even if in reality the invention proved impractical. Take a look at some of the varied shapes of insulators.

Q: Why do insulators come in so many colors?

A: In general, insulators were not made in specific colors for any reason. The natural materials that were used to make glass, including sand and glass cullet, tended to make light aqua to aqua colored insulators. Some batches were more green, others more blue. In addition, some trace chemicals would alter the color of the insulators. Also, since all glass is produced using some glass cullet, the composition of the cullet would also have an impact on the color of the resultant insulator. Take a look at some of the varied colors of insulators.

Q: How much is my insulator worth?

A: There are many factors that determine an insulator's value. Shape, color, embossing, condition, desirability and rarity all affect its value. Most insulators are quite common and have little monetary value. The first step in determining your insulator's value is to determine which insulator you have. Even with a price guide in your hand, you have to determine which of the approximately 460 shapes, 2800 different embossings, and almost 9000 color combinations best describes your insulator. (And those numbers don't even include any foreign or porcelain insulators!) It is easy to list the common insulators, and also list the very rare insulators, but it is difficult to list all the thousands of collectable insulators that fall between those extremes! A slight difference in the shape of your insulator can affect its value by twenty fold or more. A slight difference in color can also significantly affect the value of your insulator. Unless your insulator is either very common, or very rare, it is best to consult a knowledgeable insulator collector or dealer; or to educate yourself and invest in one of the good insulator books available. If you are serious about collecting insulators, getting a good insulator reference book is a "must".

Q: Can the unglazed parts of the insulator absorb moisture?

A: Some insulators, such as strain, spool and pins, have a lower or upper surface area that remains unglazed in the finished product. This is because in during the high temperature firing process in the kiln, this is the area where the insulator is supported and therefore is not glazed. The above does not mean that this unglazed area can absorb any type of moisture, since at the such high firing temperatures the ceramic material goes into a vitrified state which makes it completely waterproof.

Q: What is the recommended insulator cleaning method?

A: Please refer to GAMMA’s 2008 Technical Bulletin 53 “Guidelines for insulator cleaning” in accordance with IEEE STD 957.

Q: Questions about radio-influence: Is there a standard RiV value for different voltage levels? Why is it important for an insulator design to meet the value specified in the standard? How is insulator performance affected by an RIV value below the standard?

A: Each insulator design has a standard radio-influence value. Check out the various ANSI models in our catalogues. It prevents the insulator from generating noise at high frequencies that might affect telecommunications. If the value is lower, it will generate less noise and there will therefore be less interference in telecommunications.

As one of the leading insulator manufacturers and suppliers in China, we warmly welcome you to buy cheap insulator for sale here from our factory. All customized products are with high quality and low price.

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